Excavator Parts in Nebraska - Excavator machines are vital for finishing jobs on budget and on time. They are extremely efficient in moving and transporting heavy loads within minutes. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill.
An excavator is a popular kind of heavy construction equipment made up of particular parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is situated on top of an undercarriage that has tracks or wheels. Excavators have evolved from steam shovels of yesteryear. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes.
Excavator Models
There are numerous sizes and models when it comes to hydraulic excavators. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two of the pumps supply high-pressure oil for the track motors, swing motor, arms and accessories. A low-pressure third pump delivers power to pilot the spool valves. This design offers less required physical effort for operating the controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The two main aspects of the machine are made by the undercarriage and the house. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely.
The house is attached to the main boom and various configurations are available. Mono booms are among the most common. This type features zero movement besides straight up and down. The knuckle boom enables the machine to move right and left in line. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. There are triple articulated booms available on specific machines.
A dipper arm is attached to the end of the boom. This apparatus provides the required digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket refers to a wide bucket that has a straight cutting edge for cleanup applications and leveling and where teeth are not required. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are many different buckets of varying sizes for different applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more.
Prior to the ‘90s, all excavating equipment came with a conventional counterweight that was suspended off of the back of the machine. This was in place to add more lifting capacity and digging force. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. This configuration disperses the top four digging controls between two separate y-x joysticks, providing the operator with simultaneous control over all four movements. Some models have switches that enable the operator to choose which configuration they prefer.
Hydraulic excavator jobs have surpassed bucket and excavation tasks. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators commonly work alongside bulldozers and loaders. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole.
8 Main Excavator Types
There are eight main kinds of excavators including the dragline, long reach, crawler, bucket wheel, backhoe, steam shovel, skid steer and suction.
Steam Shovel
Steam shovels are one of the original types of excavators. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels are similar to backhoes with the bucket or shovel facing away from the machine instead of facing it. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe.
Backhoe
Backhoes are one of the most popular kinds of excavators. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline design enables operators to obtain a longer reach while digging deeper compared to a traditional backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This design allows attachments to reach over the cab as opposed to around it. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is moved back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. They are popular in the mining and construction industries. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. Dirt and rocks are scooped up within the buckets as the wheel rotates. The material is transferred to a conveyor belt that is part of the machine. The belt carries the material into a bin that may be part of the model or separate.