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Batteries used for lift trucks are sold in terms of connector location, physical size, voltage and amp-hour capacity. The forklift nameplate will state the correct amp-hour capacity, lift truck voltage, and lowest battery weight. The forklift Operating Manual will also include the proper battery specifications intended for the forklift.
There are two base type of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery or VRLA does not need any additional water. Sealed batteries instead utilize a chemical reaction so as to maintain correct fluid level through the life of the battery. A flooded battery needs water to be added regularly so as to guarantee the exact electrolyte level inside the battery.
Nearly all forklift can accommodate a wide range of battery sizes. The battery must be selected to be able to fit within the dimensions of the battery compartment. Nearly all battery companies could offer a battery listing of correct sizes which are recommended for your particular forklift.
With electric lift trucks, the battery is also utilized as a counterweight. The capacity of the lift truck would be based upon specific least weights of the battery. Adhere to the details specified on the lift truck nameplate in order to ensure you are utilizing a battery which meets least weight specified.
Batteries and chargers need to be rightly matched to the specific battery being charged. This would help guarantee that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity should be with 10% of the amp-hour capacity of the battery so as to ensure the most efficient charging. Prior to commencing the charging cycle, be certain the battery is first connected to the charger. Always check the battery details such as the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always be sure when charging a battery that the correct kind of charger is being used. The majority of newer charging devices can be utilized to be able to safely charge all types of batteries and would be labeled to accept all batteries. Utilizing an older charger, for instance so as to charge only flooded batteries can be unsafe if used for sealed batteries and damage to both charger and battery will happen. It is essential to first consult the instruction plate on the charger to make positive it could accept the type of battery you want to charge.
Whenever dealing with flooded batteries, it is best to only add the required water after the battery has been charged. This practice will stop the spattering of electrolyte out of the battery while it is being charged.
A few guidelines for improving the life of a battery comprise: always keep the battery unsoiled regardless of kind and for flooded batteries particularly, keep their fluid levels maintained. One more general rule is to charge the battery and allow it rest for an 8 hour period before using. Use an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity before recharging.
There are lots of equipments that can be placed on a lift truck to be able to monitor the level of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator when the battery has been discharged. There are more straightforward gas gauge meters available also. Utilizing these monitoring gadgets will help avoid truck and battery damage from severely discharging the battery throughout use.
